High degree Abrasive Jet (AJ) is applied in Abrasive Jet Machining (AJM) as a process that is based of Machine-driven Energy (MDE). The abrasives are applied in the removal of resources from work surfaces based on impact erosion. AJ is generated through the acceleration of very fine abrasive particles in considerably gas that has been pressurizes i.e. carrier gas. In this case, jets are utilized to transform this pressurized energy into kinetic energy, which is also directs jets to the work surfaces at an impingement angle. During the impact, rigid abrasive particles are used to slowly remove resources through erosion and with the assistance of brittle fracture. This paper evaluates and recommends a design for AJM. The various components have also been chosen after the relevant design assessment procedures have been done. The AJM model has been design with reference to the present components.
Keywords
Abrasive Jet (AJ), Abrasive Jet Machining (AJM), Machine-driven Energy (MDE), Material Removal Rate (MRR).
R. Tyagi, "A review of few unconventional machining processes based on the concept of velocity shear instability in plasma", Production & Manufacturing Research, vol. 2, no. 1, pp. 216-227, 2014. Available: 10.1080/21693277.2014.899934.
M. Sugimoto, T. Shakouchi, K. Hayakawa, M. Okazaki and M. Izawa, "Particle Laden Impinging Jet Flow from Rectangular Jets and Abrasive
Jet Machines(Multiphase Flow 2)", The Proceedings of the International Conference on Jets, Wakes and Separated Flows (ICJWSF), vol. 2005,
no. 0, pp. 325-330, 2005. Available: 10.1299/jsmeicjwsf.2005.325.
Y. OKITA and K. KASHIWAGI, "Abrasive Suspension Jet Machines with Stabilized Abrasive Concentration", The Proceedings of Conference
of Chugoku-Shikoku Branch, vol. 202058, no. 0, pp. 07a4, 2020. Available: 10.1299/jsmecs.2020.58.07a4.
"Calculations of material removal, removal rate, and Preston coefficient in continuous lapping / polishing machines", Precision Engineering, vol.
16, no. 3, p. 230, 1994. Available: 10.1016/0141-6359(94)90135-x.
R. Dhawan, N. Kawade and B. Dikshit, "Design and Performance of a Laser-Based Compact Position Sensor for Long Standoff Distance", IEEE
Sensors Journal, vol. 18, no. 16, pp. 6557-6562, 2018. Available: 10.1109/jsen.2018.2849716.
Y. Ali, P. Mathew and J. Wang, "Progress in the Modeling of Abrasive Jet Machines", Advanced Materials Research, vol. 126-128, pp. 3-8,
2010. Available: 10.4028/www.scientific.net/amr.126-128.3.
M. Kaladhar, "Evaluation of hard coating materials performance on machinability issues and material removal rate during turning operations",
Measurement, vol. 135, pp. 493-502, 2019. Available: 10.1016/j.measurement.2018.11.066.
J. Delgadillo and R. Rajamani, "Computational fluid dynamics prediction of the air-core in hydrocyclones", International Journal of
Computational Fluid Dynamics, vol. 23, no. 2, pp. 189-197, 2009. Available: 10.1080/10618560902724893
R. Li et al., "Pressure, Feed Rate, and Abrasive Mass Flow Rate Influence on Surface Roughness for Recombinant Bamboo Abrasive Water Jet
Cutting", BioResources, vol. 10, no. 2, 2015. Available: 10.15376/biores.10.2.1998-2008.
J. Fair, "Development of High-Pressure Abrasive-Jet Drilling", Journal of Petroleum Technology, vol. 33, no. 08, pp. 1379-1388, 1981.
Available: 10.2118/8442-pa.
P. Jeyapandiarajan and X. Anthony, "Evaluating the Machinability of Inconel 718 under Different Machines Conditions", Procedia
Manufacturing, vol. 30, pp. 253-260, 2019. Available: 10.1016/j.promfg.2019.02.037.
H. Nouraei, A. Wodoslawsky, M. Papini and J. Spelt, "Characteristics of abrasive slurry jet micro-machines: A comparison with abrasive air jet
micro-machines", Journal of Materials Processing Technology, vol. 213, no. 10, pp. 1711-1724, 2013. Available:
10.1016/j.jmatprotec.2013.03.024.
N. Yuvaraj and M. Pradeep Kumar, "Study and evaluation of abrasive water jet cutting performance on AA5083-H32 aluminum alloy by varying
the jet impingement angles with different abrasive mesh sizes", Machines Science and Technology, vol. 21, no. 3, pp. 385-415, 2017. Available:
10.1080/10910344.2017.1283958.
S. Ramzan, "Crafting Linear Motion Problems for Problem- Based Learning Physics Classes", International Journal of Psychosocial
Rehabilitation, vol. 24, no. 5, pp. 5426-5437, 2020. Available: 10.37200/ijpr/v24i5/pr2020249.
О. Вишневський, "Еxperimental models of monitoring abrasive wear surfaces of materials", Proceedings of National Aviation University, vol.
28, no. 2, 2006. Available: 10.18372/2306-1472.28.1342.
Acknowledgements
The authors would like to thank to the reviewers for nice comments on the manuscript.
Funding
No funding was received to assist with the preparation of this manuscript.
Ethics declarations
Conflict of interest
The authors have no conflicts of interest to declare that are relevant to the content of this article.
Availability of data and materials
No data available for above study.
Author information
Contributions
All authors have equal contribution in the paper and all authors have read and agreed to the published version of the manuscript.
Corresponding author
Laura Schaefer
Laura Schaefer
Department of Mechanical Engineering, Rice University, Main St., Houston, TX, USA.
Open Access This article is licensed under a Creative Commons Attribution NoDerivs is a more restrictive license. It allows you to redistribute the material commercially or non-commercially but the user cannot make any changes whatsoever to the original, i.e. no derivatives of the original work. To view a copy of this license, visit https://creativecommons.org/licenses/by-nc-nd/4.0/
Cite this article
Laura Schaefer, “Nonconventional Machining and Materials Processing: Proposed Design for Abrasive Jet Machining (AJM)”, Journal of Machine and Computing, vol.1, no.1, pp. 001-010, January 2021. doi: 10.53759/7669/jmc202101001.