The Technology of Electric Bike Speed Controller

Vinotha D June 27, 2022 |03:00 PM Technology

Ebikes are the transport medium of our future. We are moving towards the electric vehicles era leaving behind the fuel based mechanisms. [1] Well in case of ebikes there are 3 major components required.

  • Ebike Motor
  • Ebike Battery
  • Ebike Controller
  • Figure 1: The Electric Bike Controller [2]

    We here propose to develop and test a working ebike controller. The ebike controller will be performing the following operations:

  • Getting throttle inputs
  • Controlling motor speed as per throttle
  • Getting Speed Value’s and displaying on display
  • Starting and shutting down bike as per start switch
  • The controller's main function is to take inputs from all the E-bike parts like throttle, battery, speed sensor, display, motor, etc., and determine what to be returned signal. [3] The different controller design has multiple protections that are,

  • Low-voltage Protection- The controller monitors the battery voltage continuously, and it shuts down the motor whenever the voltage reaches its cut-off level. It will protect the battery against over-discharge.s
  • Over-voltage Protection- The controller also monitors the charge level of the battery voltage. It will automatically shut down when the battery voltage reaches its full charge.
  • Over-temperature Protection- The controller monitors the temperature of the FET (Field-effective Transistors). It will shut down the motor whenever they become too hot
  • Over-temperature Protection- The controller monitors the temperature of the FET (Field-effective Transistors). It will shut down the motor whenever they become too hot
  • Brake Protection- The controller provides more priority to the braking signal as compared to others. For instance, if you apply the brakes and throttle simultaneously, it will perform the brake function
  • The speed controller of an electric bike is an electronic circuit that not only controls the speed of an electric motor but also serves as a dynamic brake. This controller unit uses power from the battery pack and drives it to the hub motor. Different types of controllers are used for brushed and brushless motors. For adaptive e-bikes, a conversion kit is used and the controller is the main component of that kit.

    The electric bike speed controller sends signals to the bike's motor hub in various voltages. These signals detect the direction of a rotor relative to the starter coil. [4] The proper function of a speed control depends on the employment of various mechanisms. In a purpose-built electric bike, Hall effect sensors help detect the orientation of the rotor. If your speed controller does not include such sensors -- and the speed controller on an adaptive bike may not -- the electromotive force of the undriven coil is calculated to get the rotor orientation.

    References:
    1. https://nevonprojects.com/ebike-speed-controller-system-stm32/
    2. https://powerwatcher.net/e-bike-controllers/li>
    3. https://robu.in/how-to-choose-e-bike-motor-controller/
    4. https://www.livestrong.com/article/372418-how-an-electric-bike-speed-controller-works/
    Cite this article:

    Vinotha D (2022), The Technology of Electric Bike Speed Controller, AnaTechMaz, pp.183

    Recent Post

    Blog Archive